Precision Roll-to-Roll Metal Etching Services for High-Volume Orders
Roll-to-Roll Overview
Xinhaisen Technology specializes in high-precision roll-to-roll etching services, offering continuous, high-volume production of precision metal etched parts. This process is ideal for manufacturing large quantities of intricate parts with consistent quality and exceptional efficiency. Our roll-to-roll etching capabilities ensure superior accuracy, flexibility, and cost-effectiveness for projects requiring complex designs and tight tolerances.
Roll-to-Roll Key Features
- Extreme Precision: Micro holes down to 0.03mm, fine lines to 0.015mm.
- High Speed & Volume: Perfect for large orders with fast turnaround.
- Excellent Consistency: Etch uniformity within ±0.03mm.
- Wide Material Range: Stainless steel, copper, brass, aluminum, nickel, and more.
- No Burrs, No Stress: Chemical process ensures clean, flat parts with no mechanical damage.
- Flexible Orders: From prototypes to super-sized production runs.
Roll-to-Roll Specification
| Parameter | Specification |
| Material Thickness | 0.02mm – 3.0mm |
| Min. Hole Size | Customizable |
| Min. Line Width | Customizable |
| Tolerance | ±0.01mm |
| Materials | Stainless Steel, Cu, Brass, Al, Ni, Alloys,etc. |
Roll-to-Roll Applications
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Flexible Circuits & Electronics: FPC reinforcement plates, shielding covers, conductive strips.
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EMI/RFI Shielding: Perforated shielding sheets, gaskets, and mesh.
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Precision Meshes & Filters: Speaker grilles, sensor meshes, fluid filters, air filters.
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Battery Components: Battery anode/cathode current collectors, conductive tabs.
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Medical Devices: Surgical tool components, sensor meshes, diagnostic strips.
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Automotive & Aerospace: Heat sink fins, sensor parts, lightweight structural meshes.
Our Advantages
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Fast & Scalable Production: Ideal for high-volume orders with quick turnaround.
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Precision Expertise: Capable of producing ultra-fine features (0.03mm holes, 0.015mm lines).
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Material Versatility: Extensive experience with a wide range of metal alloys.
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Quality Control: In-process and final inspection ensure consistent, high-quality output.
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One-Stop Service: From prototyping to mass production, supported by experienced engineering teams.
FAQ
Q: What metals can be processed using R2R etching?
A: We work with stainless steel, copper, brass, aluminum, nickel alloys, and more. Material selection depends on your application requirements.
Q: What is the maximum coil width and length?
A: We can handle coils up to 600mm wide and lengths customized to your needs (typically up to 500 meters per coil).
Q: Can you produce prototypes using R2R etching?
A: Yes, we offer both prototype and mass production services. R2R is cost-effective for large volumes, but we can also support small-batch prototyping with sheet-based etching.
Q: How do you ensure quality consistency in R2R etching?
A: We use automated optical inspection (AOI) systems and strict process controls to monitor dimensional accuracy, etching depth, and surface quality throughout production.
Q: What file formats do you accept for design?
A: We accept Gerber, DXF, DWG, and other standard CAD formats for seamless design integration.
Contact Us Today!
Ready to start your project? Contact Xinhaisen for experienced roll-to-roll etching solutions.
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